MOPED ARMY

Here is the link to the wiki page with the info you need.

https://www.mopedarmy.com/wiki/Tomos_A35_clutch_repair

It's been a while since I had one apart but it's not too complicated. The center hub has a flat side which on the outside with the clutch installed, sit that side on the table so you have the protruding inside of the hub facing up, the spring washer goes over the center and sits on the hub. Then you have the three shoes, with one pin each, the pin , the groove in the shoe for the spring faces up (toward the inside of the clutch). With the three shoes in place you have three half circle flat springs with a square tab on one side and a round tab on the other. Put one inside the spring groove with the square tab through the gap between the shoes, then install the other two, with the long end overlapping the tab end of the previous flat spring. Then set your clutch spring so the area where the ends connect ends up in the center of the shoe and tuck one part of the screw under the round tab and put a clamp there. Work your way around pushing the spring into the groove and put another clamp where you run out of slack. Now carefully use a flat screw driver to work the spring into the rest of the groove and around that last round tab.

3 vice grips and zip ties and a small flathead. Or the factory tool a benchvise and small flathead.

Thanks for the tips in detail!

So, I got it back together, is this correct? I have the pins (the little barbell things) positioned opposite of the other clutch, but since they’re facing each other I was thinking this is the way they go. Also, notice the one portion of the outer pad surface is broken off, I filed some of the protruding sharp edges, you think it’ll work? The second pic is the one I did not take apart, you can see the barbells are in the opposing holes.

Yeah their toast. Get new ones and repad those.

I use weird stuff. Dead animals and future money ie plastic and death ...

All depends on friction material lubricant hardness wearability it is a balance of all like the universe grasshopper or it will be the way of the foot...

Thanks everybody. I got 3/32" rubberized cork from Napa to reline them. I'll reassemble w the pins in the correct holes and see how it goes. I might attempt to add material to the clutch arms w the welder and then shape w grinder. If it doesn't work I'll get a new clutch.

Vibram . chromed leather . qbond . jb weld. Filled epoxies.